Smart Factory Digital Twin Implementation
Created comprehensive digital twin for 1 million sq. ft. manufacturing facility, connecting 5,000+ assets for real-time tracking and optimization.
The Challenge
A large manufacturing facility lacked visibility into their complex production processes. With thousands of assets spread across multiple production lines, managers struggled to optimize resource allocation and identify bottlenecks.
The inability to simulate process changes before implementation led to costly trial-and-error approaches and extended time-to-market for new products.
Key Pain Points
- No real-time visibility into production status
- Inefficient resource allocation across lines
- Inability to test changes before implementation
- Long time-to-market for new product launches
Our Solution
Complete IoT Infrastructure
Deployed sensors across 5,000+ assets including machines, conveyors, AGVs, and environmental systems.
Digital Twin Platform
Built virtual replica of the entire facility for real-time monitoring, simulation, and optimization.
Analytics Dashboard
Created unified command center with KPIs, alerts, and predictive insights for factory management.
Results & Impact
Connected Assets
Faster Time-to-Market
Better Resource Utilization
Additional Benefits
Ready to Build Your Digital Twin?
Let's explore how a digital twin can optimize your manufacturing operations and accelerate innovation.
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